Dust Collection System

Dust Collection System

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Jstark’s Design Steps of Pneumatic Conveying in a Dust Collection System

Requirement Analysis

Determine dust characteristics like particle size, density, humidity, etc., which affect system type and parameters.

Define the collection volume and frequency based on production and environmental needs to calculate system capacity.

Consider the working environment including spatial layout, temperature, humidity, and presence of explosive gases for layout and safety design.

System Type Selection

Choose between suction - type (for multi - point collection to a central point) and pressure - type (for long - distance, high - capacity transport) systems.
Decide on dilute phase (for short - distance, small - particle, non - agglomerating dust) or dense phase (for fragile, abrasive, high - concentration dust) conveying.

Equipment Selection

Select appropriate air source equipment according to required pressure and flow rate.
Design dust hoods for effective dust capture and determine pipeline details based on conveying factors, choosing wear - and - corrosion - resistant materials.
Pick from common dust collection equipment like cyclone separators, baghouse filters, or electrostatic precipitators.
Select suitable discharge devices based on collection equipment and dust properties.

Pipeline Layout Design

Minimize bends and length to reduce resistance, ensuring easy installation, maintenance, and avoiding interference.
Determine pipeline slope and flow direction to prevent dust accumulation, especially in horizontal pipelines.
Install cleaning and inspection ports for regular cleaning and performance inspection.

Control System Design

Design an automated control system for start/stop, parameter adjustment, and fault alarms of relevant equipment.
Install sensors for real - time monitoring of operating parameters and use feedback for automatic system adjustment.

Safety and Environmental Design

Implement explosion - prevention measures for combustible dust, like explosion vents and anti - static equipment.
Ensure proper treatment of collected dust to avoid secondary pollution, with possible additional treatments.
Install ventilation facilities and provide protective gear for a safe working environment.

Jstark's Core Technologies

Dust Source Analysis and Location: Production process sorting, dust characteristic measurement
Dust Removal Method Selection: Selection based on dust characteristics, form adaptation, parameter optimization, layout planning, pipe diameter calculation, fan selection, adjustment and control

The Application of Pneumatic Conveying in Factory Dust Collection Systems

Jstark’s Pneumatic conveying is vital in factory dust collection.

Efficient Dust Handling

It collects and moves dust from sources using airflows through pipelines, keeping the workplace clean and safe. For instance, in manufacturing plants like metal grinding or chemical processing, it captures dust from operation areas, directing it to collectors via suction or pressure.

Adaptability to Dust Types

It suits various dust forms, from dry powder to fibrous materials, handling different particle sizes and densities. In textile or cement factories, it can be adjusted based on specific dust characteristics by modifying air velocity, pipe diameter, and pressure.

Integration with Collectors

It integrates well with cyclone separators, bag filters, and electrostatic precipitators. It continuously feeds dust to these collectors, enhancing collection efficiency.

Space Optimization

Pipes can be routed through ceilings, walls, etc., saving floor space. In large plants like automotive manufacturing, it collects dust from multiple areas without interfering with operations and allows flexible layout adjustments.

Safety and Environmental Benefits

It reduces dust explosion risks, especially with combustible dust. Its closed nature minimizes air pollution and ensures proper disposal of hazardous dust, complying with regulations.

Automation and Remote Control

Modern systems have automation, enabling remote parameter adjustments through control panels or computer interfaces. In semiconductor facilities, it allows real-time adjustments without contaminating cleanrooms, ensuring optimal operation and prompt detection of issues.

We work hand in hand, committed to providing clients with comprehensive and high-quality pneumatic conveying solutions.

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